How to Select the Right Conductors for Overhead and Underground Transmission

Comprehensive guide on selecting conductors for overhead & underground transmission with key factors.


Selecting the right conductors for overhead and underground transmission lines is a critical aspect of power system design. Conductors influence the efficiency, reliability, and safety of the transmission network. This article provides a comprehensive guide to selecting suitable conductors for both overhead and underground transmission systems, considering technical parameters, material properties, cost, and environmental factors.

1. Types of Conductors

1.1 Overhead Conductors

Overhead transmission lines primarily use bare conductors, which are supported by towers or poles. Common types include:

  • Aluminum Conductor Steel Reinforced (ACSR): A widely used conductor composed of aluminum strands wrapped around a central steel core. The aluminum provides high conductivity, while the steel core offers mechanical strength.
  • All-Aluminum Alloy Conductor (AAAC): Made entirely of aluminum alloy, it has better corrosion resistance and mechanical strength than ACSR but lower tensile strength.
  • Aluminum Conductor Composite Reinforced (ACCR): Uses composite materials instead of steel for higher strength-to-weight ratio and improved sag performance.
  • Aluminum Conductor Steel Supported (ACSS): Designed for high-temperature operations with lower sag characteristics.
  • Copper Conductors: Though highly conductive, they are less commonly used due to high cost and weight.

1.2 Underground Conductors

Underground cables are insulated conductors used where overhead transmission is impractical. Common types include:

  • XLPE (Cross-linked Polyethylene) Insulated Cables: Offers excellent thermal properties, high dielectric strength, and resistance to water ingress.
  • EPR (Ethylene Propylene Rubber) Insulated Cables: Provides superior flexibility and moisture resistance.
  • Paper Insulated Lead Covered (PILC) Cables: Traditional but less commonly used due to installation complexity.
  • Gas-Insulated Lines (GIL): Used for special applications with high reliability requirements.

2. Key Factors in Selecting Transmission Conductors

2.1 Electrical Considerations

  • Current Carrying Capacity: The conductor must handle the expected load without excessive heating.
  • Voltage Rating: Insulation requirements vary based on system voltage (for underground cables).
  • Resistance and Conductivity: Lower resistance improves efficiency and reduces transmission losses.
  • Inductive and Capacitive Effects: Overhead lines are affected by inductance, while underground cables have significant capacitance.

2.2 Mechanical Considerations (Overhead Lines)

  • Tensile Strength: Ensures the conductor withstands mechanical loads, including wind and ice.
  • Sag and Tension: Affected by conductor weight, temperature variations, and span length.
  • Thermal Expansion: Determines how much the conductor elongates due to heat.

3. Comparative Analysis: Overhead vs. Underground Conductors

Factor Overhead Conductors Underground Conductors
Initial Cost Lower Higher
Maintenance Easier Difficult
Power Losses Higher due to air exposure Lower due to insulation
Fault Detection Easier Harder

4. Example Calculation: Choosing a Conductor

Scenario: A 220 kV overhead transmission line needs to carry 500 MW over a distance of 100 km.

Current Calculation:

I = P / (√3 × V)

I = 500 × 10⁶ / (√3 × 220 × 10³) = 1312 A

5. Frequently Asked Questions (FAQs)

Q1: What is the best conductor for high-voltage overhead lines?

A: ACSR is commonly used due to its balance of conductivity, strength, and cost. For high-temperature applications, ACSS or ACCR may be preferred.

Q2: Why are underground cables more expensive than overhead conductors?

A: Underground cables require insulation, burial, cooling systems, and complex maintenance procedures, increasing installation and operational costs.

Conclusion

Selecting the right conductor for overhead and underground transmission lines involves evaluating electrical, mechanical, environmental, and economic factors. Overhead lines benefit from lower costs and easier maintenance, while underground cables provide better aesthetics and reduced environmental impact. Proper selection ensures reliability, efficiency, and long-term performance of the power transmission system.

Prasun Barua is an Engineer (Electrical & Electronic) and Member of the European Energy Centre (EEC). His first published book Green Planet is all about green technologies and science. His other …

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